- Home
- /
- Remote monitoring system
Application of Cables in Wind Turbine Remote Monitoring Systems
1. Scene Introduction
With the transformation of the global energy structure and the rapid development of renewable energy, wind power, as a clean and renewable form of energy, has received widespread attention and application. As an important part of the intelligent management of wind farms, wind turbine remote monitoring system realizes remote monitoring and fault warning of wind turbines through real-time data collection, transmission and analysis, which is of great significance for improving the operational efficiency of wind farms and reducing operation and maintenance costs.
2. Pain point analysis
In the application of wind turbine remote monitoring system, cable as the medium of data transmission faces many challenges. First, wind farms are usually located in remote areas with harsh environmental conditions, and the cables need to withstand high and low temperatures, strong winds, rain and snow, electromagnetic interference and other natural factors. Secondly, the remote monitoring system requires high stability and real-time data transmission, and the performance of the cable directly affects the accuracy of the data and the reliability of the system. In addition, the selection, installation and maintenance of cables are also the key links to ensure the normal operation of the remote monitoring system.
3. The wind turbine remote monitoring system on the cable requirements
Wind turbine remote monitoring system on the cable requirements are mainly reflected in the following aspects:
Electrical performance: the cable should have good electrical conductivity and electrical stability to ensure the accuracy and stability of data transmission.
Environmental adaptability: the cable should be able to work properly in harsh environments, including high temperature resistance, low temperature resistance, corrosion resistance, UV resistance and other characteristics.
Mechanical properties: the cable should have a certain degree of tensile strength and abrasion resistance to adapt to the complex installation and operation environment of the wind farm.
Flame retardant properties: the cable should have excellent flame retardant properties to reduce the risk of fire.
4. Certification Standards
To ensure that the performance and quality of wind turbine generator monitoring system cables meet the highest standards in the industry, TST CABLES products fully comply with the following international and domestic certification standards:
UL Certification: Underwriters Laboratories conducts rigorous testing of the electrical and mechanical properties of the cables to ensure that they meet safety standards.
CE certification: A mark of conformity with the requirements of the European Union directives, indicating that the cable meets the requirements of the European Union’s regulations on safety, health, and environmental protection.
RoHS certification: a directive restricting the use of certain hazardous substances, ensuring that cables are environmentally friendly during production and use.
In addition, our cables meet industry-specific standards such as IEC 60228, IEC 60754, IEC 60332 (standard for combustion performance of cables) and EN 50264, GB/T 2423.1, GB/T 2423.2, IEC 60068-2-1, IEC 60068-2-2, EN 60068-2-1, EN 60068-2-2, etc. to ensure the safety and reliability of the cables in applications.
In addition, the cable products also need to pass the specific certification of the wind power industry to ensure that they are adapted to the special operating environment of wind farms.
5. Cable selection
For the special requirements of the wind turbine remote monitoring system, we recommend the use of special cables with excellent electrical performance and environmental adaptability of the wind turbine monitoring system. These cables are made of special materials and processes, the outer skin has excellent waterproof, anti-corrosion properties, to maintain long-term stable operation in harsh environments. At the same time, the cable should also have flame retardant, fire-resistant and other safety features to meet the safety requirements of wind farms.
6. Product Characteristics
This cable solution has the following outstanding characteristics:
High reliability: the cable is manufactured with high quality materials and advanced technology to ensure the stability and accuracy of data transmission.
Strong environmental adaptability: the cable has excellent weather resistance and corrosion resistance, and can adapt to a variety of harsh environments.
Low-smoke halogen-free flame retardant and fire-resistant: the cable passes strict low-smoke halogen-free flame retardant and fire-resistant tests to ensure that it can maintain data transmission for a certain period of time in case of fire.
Easy to install and maintain: the cable is reasonably designed, easy to install and maintain, which reduces operation and maintenance costs.
Recommended Products
The remote monitoring system cable has good insulation and is resistant to ultra-high temperatures. It is an important part of the remote monitoring system and is responsible for transmitting data, control signals and power between the remote monitoring equipment and the central monitoring station.
Selection parameters for reference (can be customized according to actual needs)
Rated voltage: 500V
Operating temperature: -60℃~300℃ (short time up to 350℃)
Conductor: nickel-plated stranded wire
Insulation: double insulation
Color: light yellow
7.Product Characteristics
This cable solution has the following outstanding features:
High reliability: the cable is manufactured with high-quality materials and advanced technology to ensure the stability and accuracy of data transmission.
Strong environmental adaptability: the cable has excellent weather resistance and corrosion resistance, and can adapt to a variety of harsh environments.
Low-smoke halogen-free flame retardant and fire-resistant: the cable passes strict low-smoke halogen-free flame retardant and fire-resistant tests to ensure that it can maintain data transmission for a certain period of time in case of fire.
Easy to install and maintain: the cable is reasonably designed, easy to install and maintain, which reduces operation and maintenance costs.
8. Technical Tests
In order to ensure that the quality and performance of the cable meet the requirements, TST CABLES has conducted the following technical tests:
Electrical performance test: including the test of resistance, inductance, capacitance and other parameters to ensure that the electrical performance of the cable is stable.
Environmental adaptability test: simulates the performance of the cable under the harsh environmental conditions of wind farms, such as high and low temperatures, salt spray, ultraviolet light and other tests.
Low-smoke halogen-free flame retardant and fire resistance test: test the fire retardant and fire-resistant time of the cable under fire conditions to ensure the safety performance of the cable.
9.Cable laying installation and commissioning
Cable laying installation and commissioning is to ensure the normal operation of the remote monitoring system is a key link, TST CABLES provides professional laying installation guidance and commissioning services, to ensure that the quality of cable installation in line with the specification requirements, stable and reliable data transmission.
10.After-sales maintenance & technical support
TST CABLES provides comprehensive after-sales maintenance and technical support services, including regular inspection, repair and replacement of wind turbine remote monitoring system cables. At the same time, we also provide technical support and consulting services to answer the problems encountered by customers in the process of use, to ensure the long-term stable operation of the remote monitoring system.
11. Actual Cases
TST CABLES has successfully applied this cable solution in several large-scale offshore wind farm projects off the coast of China. We have chosen a special wind turbine remote monitoring cable. This cable has excellent electrical performance and environmental adaptability, and can operate stably for a long time in the harsh marine environment. The outer jacket of the cable is made of special materials with excellent waterproof and anti-corrosion properties, effectively resisting the erosion of seawater and salt corrosion. At the same time, the inner part of the cable is made of highly conductive copper conductor, which ensures the stability and real-time data transmission.
After more than a year of operation, the data transmission stability and real-time performance of the wind turbine remote monitoring system has been significantly improved, the accuracy of fault warning has been increased by 90%, and the operation and maintenance cost has been reduced by 70%. At the same time, the performance of the cable in the harsh environment is stable, no obvious aging and damage phenomenon, which greatly reduces the workload of the wind farm operation and maintenance personnel and operation and maintenance costs.
This wind turbine remote monitoring system cable solution has excellent electrical performance, environmental adaptability and safety performance, and is able to meet the special requirements of wind farm remote monitoring system. Through professional selection, installation and maintenance services, TST CABLES is able to provide customers with reliable and efficient wind farm cable solutions to promote the intelligent management and sustainable development of wind farms.
Other solutions for cables in wind power applications.
WHY CHOOSE TST CABLES
10 years of experience
Specializing in the production of railway cables for 10 years
Engineer-to-engineer one-on-one support
Engineers provide one-on-one service to assist with product selection and problem-solving
Customization according to requirements
With a strong R&D team, we support customized cables based on specific needs
Quality certification
Stringent adherence to industry standards, complete certification
Fully testing facilities
Various tests based on customer requirements
10,000 ㎡ factory
Welcome to visit our factory face to face
