High-flex cable production secrets: Have you fallen into these misunderstandings?
——90% of manufacturers are stepping on the pit, but 99% of customers don’t know!
“How come the high-flex cable bought at a high price breaks after half a year?”
A customer once complained to us: “I clearly chose the most expensive high-flex cable, but the industrial robot started to break frequently in less than half a year. The maintenance cost doubled, and production was forced to stop!”
There is only one truth: you may have been deceived by the “pseudo-flexibility” of high-flex cables! Pay attention to TST CABLES, don’t buy cables!
Three fatal misunderstandings in high-flex cable production, 90% of manufacturers have stepped on them!
Misunderstanding 1: The softer the better? Wrong! Flexibility ≠ softness
“High flexibility” is not “soft enough to tie a knot”, but “toughness that can withstand tens of millions of bends”!
Case of pitfalls: A manufacturer used PVC material as the insulation layer, which was initially very soft, but after half a year, it hardened and broke directly when it came into contact with the coolant, causing heavy losses to the customer.
TST CABLES Customers’ Correct Solution: Choose oil-resistant PUR material, which is anti-aging and oil-resistant, and has a lifespan that is extended by 3 times!
Myth 2: The thinner the wire diameter, the softer it is? Wrong! Thin wire = short life
“0.05mm copper wire? It sounds advanced, but it can’t withstand the ‘devil’s bends’ of industrial robots!”
Case of pitfalls: A brand claims “extreme flexibility” with ultra-fine copper wire, but the actual fracture rate after 1 million bends is as high as 40%, and the customer calls it a scam.
TST CABLES Customers’ Hardcore Solution: Use 0.1mm tinned copper wire double twisted structure, which increases fatigue resistance by 8 times, and is still as stable as Mount Tai after a million bends!
Myth 3: Save as much as possible on the shielding layer? Wrong! Interference = fatal
“Low density of shielding layer? Electromagnetic interference directly causes the robot to ‘strike’!”
Pitfall case: A certain automated production line cut corners on the shielding layer, signal interference caused equipment malfunction, and the loss of a single accident exceeded 200,000 yuan.
TST CABLES Industry Black Technology: 3 layers and 30 spindles high-speed winding, 100% shielding coverage, 360° twisting without fear of interference!
Why do 90% of customers choose the wrong high-flex cable?
- Confused by the “low price trap”
“30% cheaper? The reason behind it may be material shrinkage and lazy process!”
The cost of low-smoke halogen-free cable is 20% higher than that of ordinary cable, but the life span is extended by 3 times, which is more cost-effective in the long run!
- Ignore environmental adaptability
High-temperature workshop? Choose polyimide material with a temperature resistance of 200°C!
Oil-contaminated environment? Oil-resistant PUR sheath must be used!
High-frequency bending? The double-twisted structure + back-twisting process is the king!
TST cables cable engineers give you tips on how to choose “really high-flexible” high-quality flexible cables?
Look at the materials: choose nano-modified PUR for the insulation layer, and TPEE/ETFE for the sheath, which is oil-resistant and aging-resistant!
Check the conductor: tinned copper wire double-twisted structure, fatigue resistance is improved by 5 times!
Test process: 360° back-twist + high-speed winding shielding layer, full anti-interference ability!
Test data: 1 minute of withstand voltage test, bending millions of times without breaking, this is the hardcore standard!
Real customer feedback: How important is it to choose the right cable?
Case 1: After a car factory in Shanghai switched to high-flexible cables, the robot downtime rate dropped by 90%, saving more than one million in annual maintenance costs!
Case 2: A Shenzhen electronics factory chose the wrong shielding layer, signal interference caused the product yield to plummet, and the efficiency was restored to 100% after replacement!
TST CABLES-Technological innovation technology breaks traditional misunderstandings and allows every cable to withstand “devil bends”!
Are the cables of your high-end devices still “fake high-flexible”? Welcome to email me to talk about your pitfalls. The top ten likes will get free high-flexible cable customization solutions and samples, and say goodbye to the “flexible cable high price and low quality” trap!
Also available in:
English
